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DENSO is one of MiR’s largest global customers, with MiR robots running in four U.S. locations, three in Europe, and two in Asia.",[392],{"type":187,"attrs":393},{"color":372},[],[],{"src":397,"_uid":398,"bgColor":109,"headline":26,"component":110,"description":26},"https:\u002F\u002Fplayer.vimeo.com\u002Fvideo\u002F845874417?h=7cedaa4dbf","d70c169e-7e47-4409-a0b6-34465ecbe57f",{"_uid":400,"body":401,"links":424,"bgColor":26,"headline":425,"component":99,"leftAligned":30,"contentRight":426},"e97a355e-bd13-4c26-8ba7-c9ce73c1a5b9",{"type":77,"content":402},[403,410,417],{"type":80,"content":404},[405],{"text":406,"type":86,"marks":407},"Like most manufacturers, DENSO is always looking for ways to increase efficiency and productivity. “We knew we had a lot of people that were getting paid to move parts all day long, walking carts from one place to the other,” explains TIE engineer Travis Olinger. “But if we have people that are only conveying parts, then that’s a non-value-added activity, and we had plenty of open jobs for value-added activities within the production environment.”",[408],{"type":187,"attrs":409},{"color":26},{"type":80,"content":411},[412],{"text":413,"type":86,"marks":414},"He adds, “We wanted to pay people to make parts for us that makes us money, and not pay them to move parts that cost us money.”",[415],{"type":187,"attrs":416},{"color":26},{"type":80,"content":418},[419],{"text":420,"type":86,"marks":421},"Research showed that DENSO associates were walking up to 12 miles per day moving material between production and the warehouse, spending about 60 percent of their time pushing carts. 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Standardizing on the MiR250 shelf-lifter and ROEQ carts allows DENSO to expand quickly into other areas using the same cart base and customizing it for each use.",[466],{"type":187,"attrs":467},{"color":26},{"type":80,"content":469},[470,472],{"text":471,"type":86},"The ",{"text":473,"type":86,"marks":474},"MiR robots bring significant advantages in flexibility, safety, and user-friendliness, and uniquely met other DENSO requirements as well. Olinger says, “MiR stood out from the ability to use REST API calls, the intuitive nature of the Fleet, the ease of mapping, ease of mission creation, ease of changing locations. 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DENSO has also integrated the robot to automatically open the door in and out of a clean-room area, using the MiR I\u002FO modules to send wireless signals to the roll-up door controller.",[482],{"type":187,"attrs":483},{"color":26},{"type":452,"attrs":485,"content":486},{"level":454},[487],{"text":488,"type":86,"marks":489},"MiR stands out from a business-model and support standpoint",[490,491],{"type":460},{"type":187,"attrs":492},{"color":26},{"type":80,"content":494},[495],{"text":496,"type":86,"marks":497},"Olinger explains how MiR as a company also stood out. “MiR was prepared to support us, as Denso North America, from the numbers we were going to roll out. We looked at some companies that just didn’t have that same support structure, and didn’t have that history, and we didn’t think that they could keep up.”",[498],{"type":187,"attrs":499},{"color":26},{"type":80,"content":501},[502],{"text":503,"type":86,"marks":504},"He adds, “The information-sharing has been huge. It’s not just a vendor that we’ve bought something from. They have grown with us, they have become a partner, and they are instrumental in how we are now expanding.”",[505],{"type":187,"attrs":506},{"color":26},{"type":80,"content":508},[509],{"text":510,"type":86,"marks":511},"MiR provided a week of onsite MiR Academy training, including for DENSO employees who could be groomed into super-user roles to support the project long-term. MiR has also assigned a DENSO North America-specific contact, has created a group for DENSO on the MiR community site, and conducts monthly meetings with DENSO.",[512],{"type":187,"attrs":513},{"color":26},{"type":80,"content":515},[516],{"text":517,"type":86,"marks":518},"With support from MiR and ACS to ensure a smooth rollout, DENSO achieved initial setup in a day and the robots were deployed to production after about a week of testing. After that, DENSO engineers were able to manage most new deployments independently.",[519],{"type":187,"attrs":520},{"color":26},[],"Solution",[],{"_uid":525,"body":526,"links":539,"bgColor":26,"headline":540,"component":99,"leftAligned":30,"contentRight":541},"62df5c8a-b6fc-4d49-8f09-d49d954367b4",{"type":77,"content":527},[528,532],{"type":80,"content":529},[530],{"text":531,"type":86},"DENSO’s ROI plans for projects are typically less than two years, but the indirect cost reduction from the MiR robots replacing conveyance achieved ROI in a year or less. Within six months of project launch, DENSO was able to cover all lines in the ignition plant with MiR robots and redeploy six workers to add greater value to the company. DENSO has also seen improvements in employee morale and ergonomics, as well as overall efficiency gains and a change in company culture with an automation mindset focused on streamlined processes. This represents a major change in how the engineering team designs production lines, with how components are delivered line-side as a primary consideration right out of the gate, not something that is considered later.",{"type":80,"content":533},[534],{"text":535,"type":86,"marks":536},"Olinger states, “At this point, we’ve been operating MiR robots since September 2020, we’ve run over a half million successful missions, and they have not called in sick one single day.”",[537],{"type":187,"attrs":538},{"color":372},[],"Immediate and ongoing results with fast ROI",[],{"id":543,"alt":352,"name":26,"focus":26,"title":26,"source":26,"filename":544,"copyright":26,"fieldtype":28,"meta_data":545,"is_external_url":30},171505985013120,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F83x16\u002F108dc83181\u002Fdenso-logo.svg",{"alt":352,"title":26,"source":26,"copyright":26},[],"Over 500,000 successful missions. “We want to pay workers to make parts not move parts.”","Denso电装配备的MiR机器人带来了立竿见影的持续效果，快速的投资回报率","DENSO Case Study – MiR AMR Automation",[295,551],"MiR500",[299],[554],{"_uid":555,"title":549,"noIndex":30,"OG_image":556,"OG_title":549,"component":306,"description":560,"OG_description":560},"622082bb-886e-4912-959c-c46229474475",{"id":557,"alt":26,"name":26,"focus":26,"title":26,"source":26,"filename":558,"copyright":26,"fieldtype":28,"meta_data":559,"is_external_url":30},10106246,"https:\u002F\u002Fa.storyblok.com\u002Ff\u002F230581\u002F1756x988\u002F5d90b16072\u002Fdenso-5.jpg",{},"See how DENSO used MiR autonomous mobile robots to automate material transport, improve efficiency, redeploy workers, and achieve fast ROI.",[562],"MiR Shelf Carrier 250",{"id":435,"alt":26,"name":26,"focus":26,"title":26,"source":26,"filename":436,"copyright":26,"fieldtype":28,"meta_data":564,"is_external_url":30},{},"denso","cases\u002Fdenso",430,[],"af51d5a4-1dfd-4781-b09f-5d0adabe0280","2023-07-03T12:27:24.504Z",[],[573,574,576,578,580,582,583,584,585,586,588],{"path":566,"name":82,"lang":324,"published":82},{"path":575,"name":82,"lang":327,"published":82},"falle\u002Fdenso",{"path":577,"name":82,"lang":330,"published":82},"casi\u002Fdenso",{"path":579,"name":82,"lang":333,"published":82},"cas\u002Fdenso",{"path":581,"name":82,"lang":336,"published":82},"casos\u002Fdenso",{"path":566,"name":82,"lang":338,"published":82},{"path":566,"name":82,"lang":340,"published":82},{"path":566,"name":82,"lang":342,"published":82},{"path":566,"name":82,"lang":344,"published":82},{"path":587,"name":82,"lang":347,"published":82},"sprawy\u002Fdenso",{"path":589,"name":82,"lang":350,"published":82},"pripady\u002Fdenso",{"name":591,"created_at":592,"published_at":593,"updated_at":594,"id":595,"uuid":596,"content":597,"slug":761,"full_slug":762,"sort_by_date":82,"position":763,"tag_list":764,"is_startpage":30,"parent_id":317,"meta_data":82,"group_id":768,"first_published_at":769,"release_id":82,"lang":320,"path":82,"alternates":770,"default_full_slug":762,"translated_slugs":771,"_stopResolving":15},"Flexcon","2025-10-13T09:02:41.178Z","2026-05-05T12:29:40.845Z","2026-05-05T12:29:40.870Z",100993274620865,"60576698-a8cd-4537-a6c9-5c07ee121b8a",{"_uid":72,"body":598,"logo":741,"topics":745,"excerpt":747,"Keywords":26,"featured":30,"headline":748,"products":749,"component":297,"industries":750,"articleType":300,"meta_fields":752,"applications":758,"featured_media":759,"select_sub_menu":26},[599,623,628,660,674,697,704,711],{"_uid":75,"body":600,"label":26,"links":621,"bgColor":26,"headline":26,"markdown":26,"component":99,"leftAligned":30,"contentRight":622},{"type":77,"content":601},[602,610],{"type":80,"attrs":603,"content":604},{"textAlign":82},[605],{"text":606,"type":86,"marks":607},"In Jablonné nad Orlicí, Czechia, Flexcon has turned a multi-floor, decentralized production footprint into an orchestrated material flow, with robots and people working side by side.",[608],{"type":609},"italic",{"type":80,"attrs":611,"content":612},{"textAlign":82},[613,615,619],{"text":614,"type":86},"Family-owned Flexcon produces cable harnesses and electromechanical assemblies for customers across Europe in the electrical engineering, white goods, and textile machinery sectors. Until recently, material flow across the production areas was spread across several floors with decentralized storage, which slowed picking, increased physical strain, and created room for errors. The goal was clear: speed up and improve production line feeding and ",{"text":616,"type":86,"marks":617},"prepare for future growth without simply adding headcount",[618],{"type":460},{"text":620,"type":86},".",[],[],{"src":624,"_uid":103,"body":625,"bgColor":109,"headline":26,"component":110,"description":26,"customHeight":26},"https:\u002F\u002Fplayer.vimeo.com\u002Fvideo\u002F1140338117?badge=0&autopause=0&player_id=0&app_id=58479",{"type":77,"content":626},[627],{"type":80},{"_uid":112,"body":629,"label":26,"links":657,"bgColor":26,"headline":658,"markdown":26,"component":99,"leftAligned":30,"contentRight":659},{"type":77,"content":630},[631,642,647],{"type":80,"attrs":632,"content":633},{"textAlign":82},[634,636,640],{"text":635,"type":86},"Manufacturers across Europe are racing to stabilize intralogistics as product variety grows and labor markets tighten. The winning playbook pairs AMRs",{"text":637,"type":86,"marks":638}," ",[639],{"type":460},{"text":641,"type":86},"(autonomous mobile robots) with other automation products like automatic vertical or horizontal lift modules and ERP orchestration to compress walk time, remove manual data entry, and enable easy retrieval of necessary items. Flexcon leaned into that trend.",{"type":80,"attrs":643,"content":644},{"textAlign":82},[645],{"text":646,"type":86},"To replace a decentralized, manual, and error-prone material flow, Flexcon, together with our partner DREAMland, implemented a fleet of MiR250 autonomous mobile robots (AMRs) tightly integrated with Modula vertical lift modules (VLMs) and the existing software stack. Multiple MiR250s are deployed, fitted with task-specific top modules: custom top modules engineered for Flexcon to execute hands-free transfers to and from Modula and the production lines, and Nord Modules top modules for heavier, larger payloads. The Modula system consists of five towers with 392 trays; two towers are special versions with customized trays for 600×400 KLT boxes, enabling fully autonomous interaction with MiR robots. The system stores roughly 1,260 plastic boxes, all tracked via QR codes to eliminate manual data entry.",{"type":80,"attrs":648,"content":649},{"textAlign":82},[650,652,656],{"text":651,"type":86},"On the software side, Flexcon’s ERP system issues commands to a higher-level system that generates transport missions in MiR Fleet and synchronizes them with Modula WMS. As MiR250s approach Modula, they automatically call the correct tray. On arrival, the tray is staged, and once the task is complete, the robot returns the tray to storage. 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